Engineering & Design  

Overview

Amiantit provides advanced engineering and design support for GRP and GRE piping systems used in industrial, utility, and oil & gas applications. Our engineering teams combine composite materials expertise with digital analysis tools to ensure safe, reliable, and optimized pipeline systems. Engineering services support projects from concept design and FEED stages through installation and operational lifecycle management.

Engineering Documentation & Digital Modeling

Amiantit engineering teams develop detailed project documentation and digital models to support design, fabrication, and installation.

Capabilities include:

  • Preparation of detailed piping isometrics for fabrication and installation
  • Bill of Materials (BOM) integration with project specifications
  • Spool identification and joint detailing for site assembly
  • Compliance with EPC, client, and international drafting standards
  • As-built documentation support after installation
  • Intelligent 3D routing of GRP/GRE pipelines within plant models
  • Clash detection with civil, structural, and mechanical systems
  • Optimization of pipeline routing to reduce fittings and pressure losses
  • Model-based quantity take-offs for procurement planning
  • Visualization support for client and construction teams

Pipeline Structural Engineering

Engineering analysis ensures that composite pipeline systems can safely withstand operational and environmental loads.

  • Key engineering analyses include:
  • Evaluation of sustained loads such as weight, pressure, and supports
  • Thermal expansion and contraction analysis
  • Occasional load evaluation including wind and seismic forces
  • Nozzle load verification at equipment connections
  • Support spacing optimization based on flexibility and allowable stresses

Hydraulic & Surge Analysis

Hydraulic design plays a critical role in ensuring efficient and safe pipeline operation.

Amiantit engineering teams perform:

  • Steady-state hydraulic calculations for flow and head loss
  • Pump start and stop transient surge simulations
  • Surge pressure prediction and mitigation studies
  • Air valve and surge relief system evaluation
  • Verification of pipe pressure class suitability

Finite Element Analysis (FEA)

Advanced simulation tools are used for complex design scenarios and critical pipeline components.

FEA capabilities include:

  • Local stress assessment at nozzles, tees, and special fittings
  • Evaluation of laminate behavior under complex loading
  • Structural assessment of composite tanks and large-diameter components
  • Reinforcement design for high-stress zones
  • Validation of non-standard geometries and custom designs

Pipe Support Engineering

Composite piping systems require specialized support design to ensure long-term performance.

Engineering activities include:

  • Structural design of saddles, guides, anchors, and hangers
  • Load transfer verification to steel or concrete structures
  • Evaluation of friction and sliding behavior
  • Expansion movement control strategies
  • Corrosion protection and isolation detailing

FEED & Project Engineering Support

Amiantit supports EPC contractors and clients during early project stages through engineering and design assistance.

Support includes:

  • Early material selection based on service conditions
  • Preliminary routing and system layout development
  • Budgetary Bill of Quantity (BOQ) and weight estimation
  • Risk identification for corrosive and high-pressure services
  • Technical support during EPC bidding and concept development

GRP/GRE Pipeline Failure Analysis

Engineering teams also investigate pipeline failures and provide corrective recommendations.

Activities include:

  • Site inspection and damage mapping
  • Laboratory analysis of laminate and resin systems
  • Review of operating versus design conditions
  • Identification of chemical, mechanical, or installation-related causes
  • Engineering recommendations for repair and prevention of recurrence